Suzuki EGR valve replacement, made easy

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Our expert insights into EGR valve replacement

What does an EGR Valve motor do?

The valve controlling your EGR (exhaust gas recirculation) controls the amount of nitrogen oxide emitted into the atmosphere by engines by recycling part of the exhaust gas back into the engine cylinders.

What are the symptoms of a malfunctioning EGR Valve motor?

A rough idle when starting your vehicle or during brief stops (i.e. low engine speeds with a warmed-up engine) can be caused when the EGR is constantly open and a continuous flow of exhaust gases goes into the intake manifold. Poor performance can be caused when the valve is open or closed. The incorrect function of the EGR valve can cause the erratic performance of your vehicle.

What happens when we do an EGR Valve Replacement replacement on your car?

There are as many different processes to change an ERG Valve.

  • The mechanic will physically inspect the area around the EGR valve for leaks

  • A full diagnostic test will be carried out with monitoring of live data

  • If deemed to be faulty and once the engine has cooled, the EGR valve will be removed and replaced

  • Diagnostic checks will be run and codes cleared down

  • The vehicle will be tested

Daniel, from LondonDaniel, from London

Hey Fixter, how common is an EGR valve replacement?

With exhaust gases flowing through the component, it will eventually succumb to the deposits of carbon and hydrocarbons and it will ultimately seize. Replacing an EGR valve is an all too common repair.

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Want to learn more about Suzuki EGR valve replacement?

What does a EGR Valve do?

The valve controlling your EGR (exhaust gas recirculation) is an important part of your car's engine. It controls the amount of nitrogen oxide emitted into the atmosphere by petrol and diesel engines by recycling part of the exhaust gas back into the engine cylinders.

Suzuki

The Suzuki Motor Corporation is a Japanese multinational automotive and motorcycle manufacturer, established in 1909, over 100 years ago.

Possibly better known as a leading motorcycle manufacturer, the cars from this marque are becoming a well-known household name in UK motoring. The Suzuki Swift and Suzuki Vitara have made a real impact on UK drivers, being responsible for over half of the 408k Suzuki models on the roads today.

Good value small city cars and SUV driving

Suzuki’s success has been dependent on their provision of small, well-priced cars that offer excellent value and good fuel economy. They offer a selection of city cars and small hatchbacks, with added hybrid fuel options for green drivers and those who want further economy from their motoring.

It’s possibly the Vitara, Ignis and the SX4 S-Cross SUV and crossover models that are making the most impact for this brand, despite not achieving quite the same impressive sales figures as the Swift.

Suzuki provides great technology for budget brand cars

For cars at their price-point, Suzuki crams in a lot of tech. The Vitara, for example, comes with Suzuki’s Boosterjet turbocharged engine and Allgrip 4-wheel drive system for performance, and a host of additional technology for drivability.

It also incorporates driver assistance features such as a lane departure warning that includes visual signals and a vibrating steering wheel, cruise control and fully integrated smartphone connectivity—features you’d tend to expect to find on much higher priced vehicles.

The Suzuki SHVS hybrid system

In the current climate where ecology and green motoring has become prevalent, the ‘Smart Hybrid Vehicle by Suzuki’ advanced driving system reduces CO2 emissions and lowers your running costs. What Suzuki has done here, is create a lighter and smaller system than the standard hybrid arrangement. Combine that with their cars’ lightweight chassis and nimble performance, and the efficiency becomes even more impressive.

How common is an EGR valve replacement?

With exhaust gases flowing through the component, it will eventually succumb to the deposits of carbon and hydrocarbons and it will ultimately seize. Replacing an EGR valve is an all too common repair.

How does an EGR valve work and what are the components?

The EGR valve is connected to the exhaust system by a metal tube. When the engine is running, the valve will be opened by the engine management system to allow the exhaust gases to travel up the tube from the exhaust system and back through into the inlet manifold, and afterwards back into the engine. The control of this valve is either driven directly by a solenoid on the EGR unit itself or via a hose to a solenoid on the vacuum circuit that is also opened by the engine management system. Some EGR units have a cooler as part of them, that is plumbed into the engine’s cooling system, literally to cool the exhaust gasses before they go back through. By the exhaust gasses going back into the engine, it reduces NOx (Nitrogen Oxide) content. This is because the exhaust gas reduces the actual oxygen proportion and increases the vapour content, which in return reduces the combustion temperature peak. As more NOx is produced as the temperature rises, this method actively reduces the amount created.

What are the symptoms of a malfunctioning EGR Valve motor?

A rough idle when starting your vehicle or during brief stops (i.e. low engine speeds with a warmed-up engine) can be caused when the EGR is constantly open and a continuous flow of exhaust gases goes into the intake manifold. Poor performance can be caused when the valve is open or closed. The incorrect function of the EGR valve can cause the erratic performance of your vehicle.

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